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China shandong lu young machinery co.,ltd Company News

How to choose cnc lathe machine

How to Choose a CNC Lathe  When selecting a CNC lathe, you need to consider multiple factors comprehensively to ensure the chosen machine meets your machining requirements, production efficiency, and cost-effectiveness. Below are the main principles and steps for selecting a CNC lathe:   1. Clarify Machining Requirements and Typical Workpieces Identify the types and batch sizes of parts to be machined, summarize typical part families (such as shafts, discs, housings, etc.), and specify the parts’ size, shape, and precision requirements. This forms the basis for selecting the machine’s specifications and functions.   2. Choose the Machine Type and Specifications Select the machine type based on the shape of the workpiece and machining processes, such as general CNC lathes, turning centers, or CNC grinders.   Machine specifications include machining range, spindle power, maximum turning diameter and length, which should meet the typical workpiece dimensions.   Opt for a machine that is simple and practical to avoid excessive functions that increase cost and maintenance complexity.   3. Determine the Machining Accuracy Level Choose the machine’s accuracy level (basic, full-featured, ultra-precision) according to the dimensional accuracy, positioning accuracy, and surface finish requirements of the parts.   Pay special attention to single-axis positioning accuracy and repeatability, as these directly affect machining quality and stability.   4. Select the CNC Control System The CNC system is the "brain" of the machine; select one with stable performance, user-friendly operation, easy maintenance, and a long market lifecycle.   Try to unify the brand and model of CNC systems used to facilitate maintenance and management.   Depending on production management needs, consider whether networking capabilities, tool management, and program editing functions are required.   5. Machine Rigidity and Cutting Parameters Consider the rigidity of the machine, fixtures, and workpieces to ensure they can withstand cutting forces.   During rough machining, control the finishing allowance and feed rate appropriately to ensure machining efficiency and quality.   Match the machine’s power with machining demands to avoid underpowering or wasting energy.   6. Accessories and Tooling Configuration Equip the machine with necessary accessories and tooling to ensure normal and efficient operation.   Automatic tool changers (ATC), automatic pallet changers (APC), and other automation features can be selected based on production needs.   7. Reliability and After-Sales Service Choose machines with reasonable structure, fine manufacturing, and proven mass production to ensure reliability and stability.   Pay attention to the manufacturer’s after-sales service, spare parts supply, and technical support capabilities.   8. Cost-Effectiveness Consideration Select machines that meet functional and accuracy requirements without over-configuration to avoid resource waste.   Consider purchase cost, operating and maintenance costs, and production efficiency comprehensively to achieve the best return on investment.   In summary, the key to choosing a CNC lathe lies in clearly defining the machining requirements of your workpieces, reasonably matching the machine type, specifications, accuracy, and CNC system, while considering machine rigidity, cutting parameters, and automation features. At the same time, focus on machine reliability and after-sales service to achieve efficient, stable, and economical production machining.    

2025

04/25

slant bed machine through-tool coolant

Power Turret Refers to a motor-driven tool turret (e.g., servo-driven) capable of mounting rotating tools (such as milling cutters, drills), enabling milling, drilling, tapping, and other complex operations during turning. Key distinction from conventional turrets: Tools can actively rotate, expanding the lathe's machining capabilities. Through-Tool Coolant (TTC) Coolant (cutting fluid) is delivered through the central channel of the tool directly to the cutting zone, enabling high-pressure cooling and chip evacuation. Core advantages: Coolant acts precisely on the tooltip, reducing heat, minimizing tool wear, and flushing away chips to avoid clogging (especially in deep-hole machining). Functional Features High-Pressure Cooling System Coolant pressure typically ranges from 20–100 bar (or higher), penetrating deep holes or complex cavities to enhance machining efficiency. Ideal for titanium alloys, stainless steel, and other hard-to-machine materials, or high-heat, high-precision operations like deep-hole drilling and thread machining. Multi-Channel Control Each tool station on the power turret can independently control coolant activation and flow rate, achieving on-demand cooling. Example: Activate through-tool coolant during milling and switch to external spray during turning. Tool Compatibility Requires internal-coolant tools (e.g., drills or end mills with central coolant holes) and sealed toolholders to prevent leakage. Application Scenarios Deep-Hole Drilling For holes with depth-to-diameter ratios exceeding 5:1, through-tool coolant ensures effective chip removal, preventing tool breakage. High-Speed Machining Suppresses heat generation, reduces thermal deformation, and improves surface finish. Composite Material Machining Prevents burrs or delamination in fiber-reinforced materials via coolant flushing. Key Considerations Tool-Machine Compatibility Ensure tool coolant channels match the machine’s pressure and flow specifications to avoid insufficient pressure or leaks. Filtration and Maintenance High-pressure coolant systems require precision filtration (e.g., ≤10μm) to prevent clogging of tool channels. Sealing Integrity Regularly inspect seals between toolholders and tools to prevent coolant leakage. Standard Terminology Cross-Reference Chinese: 动力刀塔中心出水 English: Through-Tool Coolant (TTC) / High-Pressure Coolant (HPC) Industry Terms: Central internal cooling, high-pressure through-tool coolant Colloquial Usage: "Tool-center coolant" or "turret-center coolant delivery" Summary: "Power Turret with Through-Tool Coolant" is a core feature of CNC machines for high-efficiency复合加工, leveraging high-pressure internal cooling to address challenges in deep-hole and difficult-to-machine material applications. It is widely used in aerospace, mold manufacturing, and precision engineering. Key considerations include coolant pressure, tool compatibility, and system maintenanc

2025

04/01

Heavy duty ck6180x3000mm

The CK6180x3000mm Large Lathe is a large horizontal lathe designed for machining large workpieces. Below are its main features: 1. Large-Size Machining Capability Bed Length: 3000mm, suitable for machining long shaft workpieces. Swing Diameter: 800mm, capable of handling large-diameter workpieces. 2. High Rigidity Structure Bed Material: Made of high-strength cast iron, ensuring stability and vibration resistance. Guideway Design: Quenched, hardened, and precision-ground to guarantee long-term accuracy. 3. Powerful Drive System Spindle Motor: Equipped with a high-power motor, suitable for heavy cutting. Spindle Speed Range: Wide range of speed adjustments to meet different material and process requirements. 4. High-Precision Machining Spindle Accuracy: Supported by high-precision bearings, ensuring smooth operation. Feed System: Precision ball screws ensure machining accuracy and surface quality. 5. User-Friendly Operation CNC System (Optional): Supports CNC operation, enhancing automation. Manual Operation: Retains manual functionality, suitable for traditional machining. 6. Versatility Tool Post Configuration: Multi-station tool post supports multiple tools, reducing tool change time. Attachment Support: Can be equipped with tailstocks, steady rests, etc., for complex machining. 7. Safety and Reliability Protective Devices: Equipped with protective covers and safety doors to ensure operator safety. Emergency Stop Function: Allows for quick shutdown in emergencies. 8. Wide Applications Industries: Suitable for energy, shipbuilding, heavy machinery, and other industries requiring large workpiece machining. Materials: Capable of machining metals, alloys, and more. Summary: The CK6180x3000mm Large Lathe, with its large-size machining capability, high rigidity, high precision, and versatility, is an ideal choice for machining large workpieces and is widely used in various industrial fields. If you need more detailed technical specifications or configuration information, please let me know!

2025

03/24

cnc milling machine vertical spindle

vertical milling machine is a common type of machine tool used for metal cutting operations. It is characterized by a vertically arranged main spindle, making it suitable for machining flat surfaces, inclined surfaces, grooves, holes, and various other parts. Vertical milling machines are widely applied in industries such as mechanical manufacturing, mold making, instruments, automotive, and motorcycles. Features Spindle Arrangement: The main spindle of a vertical milling machine is vertically arranged, providing advantages in controlling depth and position. Tool Flexibility: Vertical milling machines use versatile cutting tools, allowing for a wide range of applications, including face milling cutters, tool holders, and drill bits. Machining Range: Suitable for machining parts with complex geometric shapes, such as mold components. Production Efficiency: Vertical milling machines offer higher production efficiency compared to horizontal milling machines but are not suitable for parts typically machined on horizontal machines. Applications Precision Component Machining: Ideal for precision components and small batch production. Complex Shape Machining: Capable of accurately creating complex geometric shapes. Industry Applications: Widely used in mechanical manufacturing, mold making, instruments, automotive, and motorcycles. Advantages High Efficiency: Suitable for small batch production and complex part machining. Versatility: Can use a variety of tools, with a broad range of applications. High Precision: The vertical main spindle helps improve machining precision.

2025

03/05

Surface grinding machine introduction

A surface grinder is a precision manufacturing equipment that uses a rotating abrasive wheel to grind workpieces to achieve the required flatness. They are widely used in industrial fields such as automobile manufacturing, machinery and equipment manufacturing, and electronic equipment manufacturing for surface processing of various metal materials.Main Components: Bed: As the foundation of the grinder, it supports and positions other components. It is usually made of cast iron or steel plates to ensure rigidity and stability. Some beds use an integrated granite structure, which has the characteristics of high damping, low vibration, and good thermal stability, which can ensure the high rigidity and high stability of the grinder. Worktable: Used to place workpieces, it is usually made of cast iron or steel plate and the surface is finished to a high precision. It can be moved precisely to allow workpieces to be precisely machined on the grinder. According to the shape, the worktable can be divided into rectangular and circular types. Grinding Wheel: The main cutting tool of the grinder, it grinds the workpiece by rotating at high speed to achieve the required flatness. It can be replaced as needed to suit different processing requirements. The size of the grinding wheel and the abrasive particle size directly affect the surface quality, flatness, straightness, and dimensional accuracy of the processed workpiece. Hydraulic System: Used to drive various components of the grinder, the hydraulic pump converts electrical power into hydraulic power to drive the movement of the worktable, grinding wheel, etc. Compared with mechanical transmission, hydraulic transmission has the advantages of smooth transmission, overload protection, and stepless speed regulation within a large range. Cooling System: Used to cool the cutting area and prevent the workpiece and grinding wheel from overheating. The coolant can take away the heat from the cutting area and lubricate the grinding wheel, improving machining efficiency. Wet grinding allows adding water while grinding, so that the dust is washed away by the water and cannot fly around, solving the problem of excessive dust during processing and affecting the processing environment. Control System: Used to control the operation of the grinder. The operator can adjust the rotation speed, feed rate, and other parameters of the grinding wheel through the control system to meet different processing requirements. Sliding Seat: A platform capable of making the workpiece move horizontally back and forth. It is the power for grinding the workpiece, and the smoothness of its movement directly affects the quality of the processed surface, flatness, straightness, and dimensional control accuracy. The sliding seat has two movement modes: manual and motorized. Sliding Seat Baffle: Connected to the sliding seat, it is used to block the workpiece when the workpiece flies out due to excessive grinding force exceeding the magnetic attraction of the magnetic chuck, so as not to injure people or damage other surrounding equipment. Column: A support used to adjust the height of the grinding wheel up and down, and also the track for the grinding wheel holder to move.

2025

02/06

What is the basis for the CNC lathe manufacturer to design the control circuit?

When designing the control circuit system for a CNC lathe manufacturer’s press, it is essential to base the design on functional requirements while fully considering factors such as user safety, ease of maintenance, and good production performance. The key focus is to ensure the reliable and safe stopping of the press, and to develop a plan for the control circuit system. Below is an introduction to the control circuit flow by the CNC lathe manufacturer:The plan for selecting the control circuit system must ensure that once the press receives a stop command, it will quickly cut off all power, swiftly and correctly disengage the clutch and brake, and ensure that all components are unable to start a stroke in case of a fault. If any component of the control circuit fails during the downward stroke of the ram, the punch will stop working immediately, preventing the ram from continuing to descend. While meeting the punching function and ensuring safety, the control circuit system should be simplified as much as possible to minimize both the quantity and variety of components used. Below are some typical control circuits that illustrate the requirements for functionality and safety in CNC lathe control circuits.    The control circuit for the initial punching operation is relatively simple. This circuit only meets the four operational methods that a press should generally satisfy: single stroke, automatic stroke, continuous stroke, and jog stroke, without considering more thoughtful issues.Based on the operational characteristics of a single stroke and the requirements for various pressure processing, designers seek an ideal safety control system, which is not only an important goal but also a good opportunity to showcase their technical skills.To this end, many designers have put considerable effort into the design of the control system and have gradually improved the control circuit system based on continuous summarization of production and practical experience.    

2025

01/09

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